大口径复合材料天线反射面整体成型工艺研究
王海东，秦泽云，李金良，王庆东，刘利文
中国电子科技集团公司第五十四研究所，石家庄 050081
Research On The Overall Forming Technology of Large-aperture Composite Antenna Reflector
Wang Haidong, Qin Zeyun, Li Jinliang, Wang Qingdong, Liu Liwen
The 54th Research Institute of China Electronics Technology Group Corporation, Shijiazhuang 050081, China
摘要：射电天文观测和深空探测的发展对天线反射面提出了更高精度、更大口径的要求，通过基体树脂选型研究，利用复合材料真空灌注工艺分别成型抛物面结构的主反射面和组成空间网格结构的横纵筋，并采用柔性电热膜实现其大型复杂型面的均匀固化，将二者胶粘组装为中国验证天线(DVA-C)整体天线反射面，其口径尺寸为15 m×18 m，且兼具重量轻、型面精度高、综合成本低、安装方便简捷等优点。该反射面的整体成型制备为轻量化大口径天线反射面的研究提供了新的工艺方法和应用依据，并达到了国际领先水平。
Abstract：With the development of radio astronomy and deep space exploration, higher precision and larger aperture are required for antenna reflector. Through the study of matrix resin selection, the main reflector of parabolic structure and the transverse and longitudinal bars of spatial grid structure are respectively formed by vacuum filling technology of composite materials, and the large complex surface is uniformly solidified by flexible electric heating film, and they are glued and assembled as a whole of the DVA-C reflector. The aperture size of the body antenna surface is 15 m×18 m, and it has the advantages of light weight, high profile accuracy, low overall cost, convenient installation, etc. The overall molding of antenna surface provides a new technology and application basis for the research of light weight and larger-diameter reflector, reaching the international leading level.
关键词：复合材料；真空灌注工艺；天线反射面；整体成型
Keywords：composites; vacuum filling process; antenna reflectors; the overall molding
基金：国家自然科学基金国际合作与交流项目(11261140641)，国家国际科技合作专项(2012DFB00120)
本文引用格式：
王海东，秦泽云，李金良，等.大口径复合材料天线反射面整体成型工艺研究[J].工程塑料应用，2020，48(6)：52-56，73.
Wang Haidong，Qin Zeyun，Li Jinliang，et al. Research on the overall forming technology of large-aperture composite antenna reflector[J]. Engineering Plastics Application，2020，48(6)：52-56，73.
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